According to several of my colleagues, the GPSA states as a general rule that horizontal filter separators with vane packs as second stage of separation should be designed using 1/3 (one third) of maximum possible flow rate. Is it true? Which is the reason for this criteria? Thanks in advance.
I don't think so, for the sizing of vane pack in the 2nd stage separation, we still need to use full flow rate as design criteria; velocity through the vane is very important. If the full flow rate passes through our 1/3 flow designed vanes, the velocity will be too high to meet the separation performance.
I have not heard this before and can't find a statement to this effect in the GPSA data book. Sizing of filter-separators and coalescing filters is done by the equipment manufacturer using proprietary methods. The details around the sizing of this equipment are typically not published.
In a filter-sep with a vane-pack used for the final stage of separation, the face area required for the vane pack could be estimated using the Souders-Brown equation with the appropriate Ks value. The Ks value to use would depend on the specific design of the vane pack, eg. simple vane vs high performance pocketed vane.